Workshop focuses on starting an urban farm

Hort Americas attended the “Starting Your Urban Farm”
workshop in April in Fort Worth, Texas. Presented by Texas A&M AgriLife
Extension, the workshop started with a webinar by Texas A&M University
extension vegetable specialist Joseph Masabni. He discussed the basic requirements needed to start an urban farm including a plentiful water supply,
adequate soil type and desirable environment.

Masabni said one of the major pitfalls to operating a
successful urban farm is the lack of a marketing strategy. Since most produce
is perishable, it is critical that a grower have a marketing plan developed before
a crop is planted. He said development of markets and market plans are the
first steps necessary for profitable production. Because market windows are
narrow and precise, Masabni said growers need more options to sell their
products. Market-related questions that need to be answered include:

Where is the produce going to be sold?

How is the produce going to be sold?

What is the volume that will be sold?

What are the market windows for the produce?

What are the packaging requirements?

Urban farm tour

The second part of the workshop was a tour of Gnismer
Farms in Dalworthington Gardens, Texas. Owned by Lynn and Cynthia Remsing, the husband
and wife team farm 6 acres producing a variety of crops including asparagus, strawberries,
lettuce, cantaloupes, onions, rhubarb, kohlrabi, cabbage, potatoes, watermelons
and pumpkins.

Lynn Remsing, owner of Gnismer Farms,  uses
plant compost to grow his crops. He doesn’t use
any animal manures. 

Lynn Remsing said having the right soil is critical. He
composts wood chips he receives free from the local power company along with
grass clippings. He doesn’t use any animal manure.
Not wanting to be dependent on inconsistent and limited rainfall,
Remsing uses Netafim irrigation tape and black plastic mulch. During the hot
Texas summers when temperatures can easily exceed 100ºF, Remsing said using the mulch allows him to water
every 14 days. Remsing said he is working with Texas A&M to trial a double
layer of plastic mulch to determine its effect on production.

Gnismer Farms in cooperation with Texas A&M
University researchers is trialing a double layer
of plastic mulch to determine its impact on crop
production, including strawberries and lettuce.

Remsing is setting up another 360-acre farm in Waco,
Texas. To ensure that he has enough water for irrigation, he is installing a
couple of 40,000 gallon water tanks.
Some of the “tips” that Remsing offered workshop
attendees included: be willing to mechanize when possible, look for ways to
conserve water, don’t try to operate a farm on a shoestring and look for ways
to be able to sell your products before your competitors.
For more:
Gnismer Farms, http://gnismer.com.

Visit our corporate website at https://hortamericas.com

Choosing an organic fertilizer

By David Kuack
Growers looking to make the switch from traditional
inorganic fertilizers to organic fertilizers might feel a bit overwhelmed when
considering the number of options available. Kansas State University
horticulture professor Kim Williams said growers looking to use organic
fertilizers should start out trialing a small number of plants to avoid
sizeable losses. She also recommends that growers start with a commercially
blended organic fertilizer rather than a straight product like manure.
“It’s going to take some practice, some trialing, so
growers don’t burn their plants because that is another transitional change
compared to conventional starter nutrient charges,” Williams said. “Where a lot
of growers can get into trouble is incorporating manure or composted manure
into organic substrates as a starter nutrient charge. That is something that I
would not recommend doing for the novice organic grower. What sometimes happens
is high levels from the manure burn young seedlings. Fresh and incompletely
composted manure can also introduce disease problems and/or weed seeds into the
production system as well.”
Williams said that there can also be a lot of variability
in nutrient availability from products like bone and blood meal depending on
the source and their particle size.
“Different sources of bone meal for example are going to
have significantly different nutrient release rates,” she said. “This can
result in an excessive nutrient release too early in the production cycle. If
the grower is not expecting this, he can lose a lot of plants depending on
their stage of growth. Seedlings and plugs are much more sensitive than older
plants to high salts. It really does take some practice with a new nutrient
source.
“If a grower uses a commercially blended product as
opposed to manure from his neighbor’s horse farm, he is going to avoid
potential problems. I would recommend a commercially prepared organic product
like composted and processed turkey litter that is not going to contribute
disease problems.
Williams said growers should start with an organic
nutrient source that has a known N-P2O5-K2O
ratio and then trial it at a few different rates with a small number of plants
before using it extensively.
Supplying enough
nutrients
Williams said that growers who incorporate a preplant
organic fertilizer into their growing mix still need to provide additional
fertilizer to the production system.
“I have yet to use an organic nutrient source that didn’t
provide an initial nutrient release that was very significant,” she said.
“Nutrient release then tends to tail down quite a bit depending on the rate of
application, temperature and media moisture content, all of which influence
microbial breakdown of the organic material and thus nutrient release.
“This can be a challenge for growers. There is an initial
spike of nutrients released so growers have to protect against that by reducing
the rate of what they are adding as a preplant. But then their crops are going
to need supplemental nutrition later on when the soluble fraction of the
organic fertilizer is used up.”
Research conducted by Williams showed that organic
fertilizers bring a lot of microorganism populations with them into the
production system. It is these beneficial microbial populations that are then
contributing to the nutrient conversion.
“In our experience so far with organic fertilizers it has
not been necessary to do additional microbial inoculations when organic
fertilizers are used,” she said. “Growers who apply a preplant dry organic
fertilizer will start to get microbial activity even before applying a
supplemental liquid organic fertilizer. Growers who incorporate a preplant
fertilizer are providing microorganisms with a food source of carbon so that
the populations can really take off much more quickly than if they applied
conventional inorganic fertilizers. However, the disadvantage with the organic
fertilizers is that they are less predictable for growers. Managing nutrition
is more challenging since the growers are relying on microbial release of
nutrients from the organic sources.”
Williams said some growing media manufacturers are
producing organic potting mixes into which an organic fertilizer is
incorporated as a starter nutrient charge.
“Media manufacturers put in a preplant organic fertilizer
to provide a starter charge,” she said. “Then the growers can decide on a
schedule with supplemental soluble feed.”
Dry and liquid
formulations
Growers have the choice of both solid and liquid
formulations of organic fertilizers. Williams said many growers are applying a
dry preplant amendment to their potting mixes.
“Some growers have chosen to incorporate solid forms of
certain fertilizers such as bone meal that have a smaller nitrogen component or
something like feather meal that is going to take some time to break down.” she
said. “These growers then supplement with a liquid organic fertilizer.”
Williams said that organic fertilizer manufacturers are
making products that are more convenient to use and more consistent in their
nutrient formulations.
“There are some fertilizers that have more complete
nutrient formulations. These are the result of digested or fermented
combinations of a number of organic materials,” she said. “These types are
really the only way that a grower can get a somewhat balanced N-P2O5-K2O
ratio in a fertilizer.”
Williams said most of the commercial organic fertilizers
are very shelf stable. Because the formulations are so concentrated, microbial
populations cannot grow in them.
“When growers start to dilute these fertilizers in a
stock tank is when other micro-organisms can come in and start feeding on the
nutrients before the fertilizer solution is applied to the crops,” she said.
“When a fertilizer is taken out of the concentrated container and diluted down
in a stock tank is when organisms can grow in it. Growers have said that within
a couple of days organisms will be growing in the stock tank.”
Williams said to avoid problems with organic fertilizers
going bad, most growers mix up just enough tank solution to feed the plants
they want to fertilize that day.
“That’s also a disadvantage with organic fertilizers.
With inorganic fertilizers a grower can make up a month’s worth of stock
solution and let it sit there and not be concerned with it going bad,” she
said. “With organic fertilizers a grower has to mix up just enough to feed his
plants and if he has to do that every few days that’s a lot more work.”
Williams said another thing growers should consider when
choosing a soluble organic fertilizer is whether it can be used with their
current injector equipment.
“The grower needs to ask the question, “What fits into my
liquid fertilization system in terms of how I mix up liquid fertilizer and how
I apply it to my crop?” Some injectors will handle organic fertilizers better
than others. Some fertilizers can clog injector systems.”
Hydroponic
production
Williams said growers using conventional hydroponic
production systems generally tend to use fertilizers that contain very little
ammoniacal nitrogen compared to nitrate nitrogen. The reason is that the plants
can run into ammonium toxicity problems.
“A hydroponic system doesn’t have the buffering capacity
of a growing medium that has some cation exchange capacity,” she said. “The
substrate would hold some of the ammonium and not make it available for plant
uptake.
“If ammonium is in solution then it’s available for the
plant roots to take up. Ammonium can’t be stored in the plant cells like
nitrate can. If plants are absorbing too much nitrate, that’s not really a
problem because the excess can be stored in the vacuoles of the plants’ cells
and it’s not going to cause toxicity problems.
“When plants absorb ammonium they need to assimilate it
right away, their cells can’t store it. If the plants can’t use the ammonium
then it’s going to damage the cells and burn the plants.”
Williams is starting a hydroponic research project to
determine the differences in growing butterhead lettuce with organic and
inorganic fertilizers and different types of microbial inoculums.
For more: Kim
Williams, Kansas State University, Department of Horticulture, Forestry &
Recreation Resources, (785) 532-1434; kwilliam@ksu.edu.

David Kuack is a freelance technical writer in Fort
Worth, Texas; dkuack@gmail.com.Visit our corporate website at https://hortamericas.com

Hydroponic Lettuce Production in Phenolic Foam

By
David Kuack and Vijay Rapaka
Inorganic
growing substrate materials that have been used for hydroponic crop production
include rockwool, perlite, vermiculite, expanded clay and pea gravel. Phenolic
foam is a relatively new inorganic substrate that offers many desirable
production properties.
Phenolic foam
cubes
The
Oasis Horticube Growing Medium is a sterile phenolic foam. Like rockwool,
Horticubes have no cation exchange capacity, no
buffering capacity and no initial fertilizer charge.
Horticubes come in a variety of sizes, including: 1-inch Thin-Cut
(276 cubes/sheet), 1-inch (162 cubes/sheet), 1¼-inch (104 cubes/sheet) and 1½-inch
(50 cubes/sheet). All of the sheets measure 10- by 20-inches and fit into
standard 1020 trays. Each sheet is pre-scored on the bottom and top to allow
for easy separation of the cubes at transplant.
The 1-inch Thin-Cut Horticube was developed primarily for
hydroponic lettuce production. This high density configuration accommodates 276
seeds in a standard 1020 tray. Each cube is pre-punched with a dibble hole that
is uniform in depth and has center to center spacing. This allows for the use
of automated seed sowing equipment. Horticubes work equally well with both nutrient
film technique (NFT) and a raft (float) growing system.
Using the North Carolina State University porometer, the 1-inch
Thin-Cut Horticube has a water-holding capacity of 80 percent and air porosity
of 20 percent. A comparable rockwool product, which has grooves at the bottom
of the sheet, has a water-holding capacity of 60 percent and air porosity of 40
percent.
Sowing the seed
Horticubes can be seeded dry and do not need to be watered prior
to sowing the seed. Seed can be sown using a vacuum seeder or manually by
placing the seed in the dibble holes. The specially designed hole is tapered to
ensure the seed sets properly in each cube.
After the seed is sown irrigation can be done manually with a hose
and water breaker (i.e., wide fan nozzle) or automatically by passing the
Horticube sheets through a watering tunnel. The sheets should be thoroughly
saturated.
Water-holding
capacity
A single Horticube sheet holds about 4 liters (1 gallon) of water.
However, it takes more than 4 liters of water to ensure total saturation of the
foam because of water channeling through the dibble holes and grooves on the Horticube
sheet. To ensure thorough saturation about 10 liters (2.6 gallons) should be
applied so that the water pours through the bottom of the sheet. As rule of
thumb, water each sheet for 2 minutes at regular tap water pressure.
If the seedlings are going to be irrigated/fertigated by overhead
irrigation, place the Horticube sheets in solid bottom trays with drain holes. Never
use a solid bottom tray without drain holes. If sub-irrigation is going to be
used, place the Horticube sheets in trays that have solid sides and web bottoms.
Like rockwool, the Horticube sheets can be rewetted. Both of these
media should not be allowed to go completely dry between waterings.
Once the Horticubes are thoroughly saturated, the cubes should
stay moist during the course of germination.
Lettuce seed sown in Horticubes does not have to be topdressed
with vermiculite. The seed also does not require a dark treatment for germination.
The best germination usually occurs when the Horticube temperature is below
70°F. The seed usually germinates in two to three days.
Watering
and fertilizing seedlings
Generally lettuce seedlings in Horticubes do not require misting
or watering during germination. However, on bright hot summer days consider a
brief misting (5 seconds once a day) on Day 2 and Day 3. Apply clear tap water
with no fertilizer.
Once the lettuce seed has germinated the mist frequency needs to
be adjusted. A typical misting program consists of starting from Day 4 to Day
7, three times a day for 10 seconds. From Day 7 to finish, mist four times a
day for 10 seconds. If the seedlings are going to be either hand-watered or on
a sub-irrigation system, irrigate only once a day.
Start fertilizing the seedlings on Day 4. All of the different
nutrient formulations developed for lettuce production will work with
Horticubes. Growers should customize their specific formulations depending on
water supply, lettuce cultivars, production system, climate and season. The
nutrient solution pH should range from 5.5 to 6. The recommended electrical
conductivity during propagation is 1.0 mS/cm. The recommended electrical
conductivity during production is 1.2 to 2.2 mS/cm.
Transplanting
seedlings
Lettuce seedlings should be ready to transplant 10 to 14 days
after sowing depending on seasonal climate conditions. During summer months it
takes about 10 days from sowing to transplant and during winter months it takes
about14 days. The criteria for transplant are development of two true leaves
and root penetration through the bottom of the Horticubes.
At transplant the pre-scored sheets can be easily separated into
individual cubes. The easiest way is to break the individual cubes from the top
down along the scoring.
Production
and harvest
Lettuce seedlings in Horticubes transplanted into a NFT or raft
system perform equally well. During production the recommended electrical
conductivity of the nutrient solution should be 1.2 to 2.2 mS/cm. With a NFT
system the water flow rate should be 1 to 1.2 liters per minute. Analysis of
the nutrient solution should be done on a regular basis in order to make
formulation adjustments.
Hydroponically-grown lettuce produced in Horticubes can be harvested
with the root system intact. Leaving the root system intact can help to extend
the shelf life of the lettuce.
For more: Smithers-Oasis
North America; (800) 321-8286; www.oasisgrower.com or Hort Americas, LLC at +1 469 532 2383.
David
Kuack is a freelance technical writer in Fort Worth, Texas, dkuack@gmail.com.
Dr. Vijay Rapaka is Manager—Grower Research, Smithers-Oasis Co., Kent, Ohio, vrapaka@smithersoasis.com.

Visit our corporate website at https://hortamericas.com